Jedi Mk4 Hill Climb Car

BBSBOY

RMS Regular
Messages
2,192
After spending the 2021 Hill Climb season helping a friend with his single seater I decided in August 21 to make the leap myself, I purchased this 1995 (chassis 47) Jedi MK4 with a Kawasaki ZZR1100 engine with flat slide carbs off a competitor that was hanging up his helmet due to medical reasons;

EC9BB248-421B-4D31-B3EA-0C4070B59A3D.jpeg


It came with a spares package, and a trailer so was a brilliant start. Once home I started to go through the car and replace a lot of bolts and sort a few wiring issues, a couple of weeks later we went to Bishopscourt for a test session, we noticed there was a running noise up at top revs and the car was running very hot after just a few laps so there was a lot of waiting around. Once home a friend who races bikes came over and set the carbs for me and tried to set the ignition system but the tool was missing.

First event was mid September 2021 at the British round of the championship at craigantlet, talk about jumping in at the deep end, the day went well bar the lack of top end grunt was really hurting me up the long straight, and then in the final run the engine bogged down and spluttered through the first corner costing me a shot at 3rd in the class, but for a first day out I was happy with 4th in class and 15th overall (of the NI championship runners)

DADF428E-A585-48AD-9539-6CDC716C0124.jpeg


A couple of weeks later was the NUCC sprint at Nutts Corner so I entered that to get some more seat time (I don’t enjoy sprints as much as hill climbs). In the gap between the events I had managed to get the tool for setting the ignition timing and found that it was a mile off, which was causing the slight flutter up top and wasn’t helping my top speed. So the car was much livelier at Nutts Corner, but unfortunately the bottom end of the engine let go in the final run of the day, we think this was caused by the previous owner allowing it to run extremely hot (the radiator was too small).

59146A87-EAF9-41C3-8FCD-AFE2FD56A3D4.jpeg


So back to the drawing board, do we replace the engine with another ZZR1100 or change it completely. Initially I decided to buy another ZZR1100 and get the car out again ASAP but that plan fell apart when the seller realised they had actually scrapped the engine they were going to sell me, they then offered me a full Gen1 Hayabusa kit for humble money, this turned out to have part of the crankcase missing, so back to the drawing board again and we decided that with such a small and light car a GSXR 1000 engine would maybe be the way to go, they are approx 20kg lighter than a Hayabusa, 35kg lighter than a ZZR1100, and make similar power (less torque though) to the Hayabusa. So I started to look for a 2007/2008 engine but the cost was astronomical so settled for the 2005/2006 model which is 1/3rd of the price and only slightly less powerful. Along with that I gathered up an MBE ecu along with an SBD loom and MBE digital dash so the electronics side of things would be totally plug and play.

Just before Christmas 2021 we started the strip down to sort the new engine mounts and it unfortunately didn’t go well, there was a lot of previous damage on the chassis we had to address along with doing the new engine mounts.
200F2BF1-31BF-4D99-A6D7-5587D624F908.jpeg
DDFA60B3-97BF-49D2-B519-8DEBA56805E0.jpeg
086C52C1-1299-4E6A-8E21-0EE98F541FE8.jpeg
6B5854EE-1723-48BD-A595-B1980349B61A.jpeg
D4E20832-D022-4F14-9ECF-48CBCE0E2C89.jpeg
93715B86-3FC0-4B72-A217-0AE4C0441B48.jpeg
A6ABA34C-032D-4A91-B853-02684E889DD4.jpeg


Once the chassis was sorted it and all the chassis parts went to IC powder coaters, the suspension components went to Nu Luk to be cerakoted and new rod ends were ordered along with a set of Quantum Racing suspension.

Rebuild time;

766661A3-F08A-4017-A30D-CC0A440FC9ED.jpeg



33718E6F-7208-4025-BE7A-655AB751F5A8.jpeg
012FB57A-A52E-4822-AAB8-68FB0EE15462.jpeg
2AD32EFC-D39C-482B-A9C5-BA1C0860B80D.jpeg
F8563AEA-9B9C-4185-BBA7-8D5F43688D68.jpeg
C753B1A8-038E-47F8-9DA0-85209DE817CE.jpeg
C6414637-DC38-4C7C-AF87-5F63D5807D59.jpeg


So at the start of April the 2021 Northern Ireland Hillclimb season started at Croft above Holywood, the car was finished the afternoon before so there was no time for any testing, first practice went well and I came down the hill to be told I was 3rd fastest, I laughed that off assuming it was in my class but no it was overall, this continued until the timed runs where I ended up 5th overall and 2nd in class, talk about beginners luck, but the car was utterly brilliant and inspired so much confidence.

9325E78D-E2BF-4A24-931B-3A15EBD9122F.jpeg
49DE324C-B4F5-4C72-81E2-37FF21039C78.jpeg


Once home I gave the car a clean, a bolt check, fluids level check and sorted the gear shift lever for the next round which was on Saturday past at Craigantlet, unfortunately rain was the name of the day, having never driven the car in the wet I was very nervous, first practice was wet but not really wet so I went out on slicks, then the rest of the day was on cut slicks as moulded wets are not available in my size, but the car performed really well and ended up 4th out of the Northern Ireland runners and 1st in class.

026920FE-4633-443E-8740-15887F20563D.jpeg

The next round is in 2 weeks at Drumhorc near Banbridge so really looking forward to that.
 

Attachments

  • D132F6D4-C529-44A1-ABC9-CEAB60AACD61.jpeg
    D132F6D4-C529-44A1-ABC9-CEAB60AACD61.jpeg
    362.4 KB · Views: 38
  • F51AC6E9-3FEA-4956-8B9C-51A26A20D2D0.jpeg
    F51AC6E9-3FEA-4956-8B9C-51A26A20D2D0.jpeg
    400.9 KB · Views: 41
  • AFE2C04D-A5C2-4672-96CF-DB2D9C121149.jpeg
    AFE2C04D-A5C2-4672-96CF-DB2D9C121149.jpeg
    309.5 KB · Views: 48

c_rad

RMS Regular
Messages
1,796
Location
Larne
I remember you telling me about this when we last spoke! Looks like some progress has been made!
 

da.murf

RMS Regular
Messages
10,338
Drives
Nissan 350z
Awesome!

Seat time > BHP for sure and love the bike engines!!

Well done!!
 

PaulYDP

RMS Regular
Messages
3,897
Location
tbc
Drives
R1 Turbo
Some work has went into that Steven, looks the part now and great results there! Good work!
 

Ghisallo

RMS Regular
Messages
5,591
Location
Castle Anthrax
What an amazing car and fantastic results you’re achieving! I’d love to have the time, facilities, ability and finances to do something like this. I can imagine it must be all-consuming.
 

BBSBOY

RMS Regular
OP
B
Messages
2,192
What an amazing car and fantastic results you’re achieving! I’d love to have the time, facilities, ability and finances to do something like this. I can imagine it must be all-consuming.
It’s not actually that bad once it’s built, just a quick bolt check and a clean before each event, as @PaulYDP would testify a saloon is much harder to work on. Cost wise it’s not that bad, average entry fee is £110, £10 of petrol and a set of tyres maybe every year.

That being said I couldn’t have done it without my friend Graham doing all the fabrication work and advice.
 

Rigger

RMS Regular
Messages
3,599
Drives
XJR 575, A4
Great results - good that your hard work is paying off!

Hope you get the results you hope for in the future!
 

FM155

RMS Regular
Messages
8,728
Drives
Alfa 155
Bloody good results straight out after the rebuild, nice job!
 

PaulYDP

RMS Regular
Messages
3,897
Location
tbc
Drives
R1 Turbo
It’s not actually that bad once it’s built, just a quick bolt check and a clean before each event, as @PaulYDP would testify a saloon is much harder to work on. Cost wise it’s not that bad, average entry fee is £110, £10 of petrol and a set of tyres maybe every year.

That being said I couldn’t have done it without my friend Graham doing all the fabrication work and advice.
100% correct! The single seaters and even westfields etc are much easier to work at than a saloon. Another advantage of something like a Jedi over and above being easy to work on is there’s a company to contact should you want to ask questions or need parts.

Not that you don’t have that for saloons but you’ve so much more wear and tear with the weight and they’re just generally not fun to work on (my first year running one this year and it’s been a brutal time and money consumer so far!)
 

gixermark

RMS Regular
Messages
2,409
Location
Banbridge
Drives
GT3, Jedi
how the hell did i miss this !!!

you know my view on the little Jedi's !! and you & Graham have done a FAB job of rebuilding this car...

keep pushing and continue on the giant killing path... its quite addictive !!
 

BBSBOY

RMS Regular
OP
B
Messages
2,192
Thanks Mark, just a wee update, drumhorc went well with 4th overall and 1st in class, though there was no competition in my class as the other entrant broke in first practice, then spamount was a few weeks later, it wasn’t looking great until the final run where I ended up 2nd overall and 1st in class.

After spa mount it was time to paint the car and fit the force racing wheels;
31F78FB4-BB04-4C6D-9C3C-B4B60A331F1B.jpeg


It was then onto cairncastle, I knew I would have a major disadvantage here, but ended up 5th overall and 2nd in class on the Friday, then 6th overall and 3rd in class on the Saturday. I just lacked top end speed for the fast top section but really enjoyed it.

4B944444-68E2-43FD-81B5-40D872659CB0.jpeg


I have a 7 week gap until Garron Point so I will get the launch control system working, give the engine an oil change and give the car a full bolt check before then.
 

zafturbo

RMS Regular
Messages
7,448
Thanks Mark, just a wee update, drumhorc went well with 4th overall and 1st in class, though there was no competition in my class as the other entrant broke in first practice, then spamount was a few weeks later, it wasn’t looking great until the final run where I ended up 2nd overall and 1st in class.

After spa mount it was time to paint the car and fit the force racing wheels;View attachment 366686

It was then onto cairncastle, I knew I would have a major disadvantage here, but ended up 5th overall and 2nd in class on the Friday, then 6th overall and 3rd in class on the Saturday. I just lacked top end speed for the fast top section but really enjoyed it.

View attachment 366687

I have a 7 week gap until Garron Point so I will get the launch control system working, give the engine an oil change and give the car a full bolt check before then.
People don’t realise how frightened quick cairncastle actually is .Top section is nuts and past the car park can be really hairy lol .
Fair play on your results ,car is going really well for you .
A lot has to be said for the driver also 😂
 
Top