S- 2000 pieces

civicglacier

RMS Regular
OP
civicglacier
Messages
518
Drives
F10 / ATR / S2k
Looks great in the booth, it'll be amazing when its all put back together! Still planning to track it after this work?

I’d be lying if I said I’m not having 2nd thoughts after seeing it, but even the track is a good while away so just have to wait and see how we get on I think.
 

svensktoppen

RMS Regular
Messages
32,800
Drives
FK2 CTR
Get it built up, enjoy driving around a bit, and then decide which way to go.

We will probably have descended into mad max by then anyway by the way things are going :innocent: 😁
 

civicglacier

RMS Regular
OP
civicglacier
Messages
518
Drives
F10 / ATR / S2k
Can you not upload videos to a thread,?

Saw the car today finished and it looks well,.
 

civicglacier

RMS Regular
OP
civicglacier
Messages
518
Drives
F10 / ATR / S2k
Got it home an into the ramp.
Will get better pictures soon.

Saw it out in daylight today too and looks well 👌👍🏻

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Now the fun begins.
 

civicglacier

RMS Regular
OP
civicglacier
Messages
518
Drives
F10 / ATR / S2k
just went through all the posts and its been an amazing build can't wait to see the finished car

Thanks bud.
It has certainly taken a while but it’s more enjoyable already that everything is clean and fresh to work around.

Getting started with the wiring loom tonight and then have the hubs to split and the rest of the wishbones to debush before all of that gear goes to be blasted and painted too.
👍🏻
 

civicglacier

RMS Regular
OP
civicglacier
Messages
518
Drives
F10 / ATR / S2k
This virus has held a few things up, including the bench and some new tools arriving.

Bench should be here next week and is going L shaped in the corner.

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Then hopefully the compressor and the new sockets and a few bits and bobs.

There was a method to the madness of buying a spare set of running gear (cradle/hubs/diff and wishbones etc)

The cradle on the right is the one that came out of the car, and the left is the one im
going to build.

841478A6-A2B1-45E5-8EBF-40C7A200222C.jpeg


Being a relative novice I needed something directly to copy, so build it on the bench and bolt in,...ish lol.

The one in the left is out of the car I got the 2nd engine from so is much fresher to start with. Going to strip the hubs etc and then get the front subframe and hubs together and get it all blasted.

Good craic. 💪🏻👍🏻
 

civicglacier

RMS Regular
OP
civicglacier
Messages
518
Drives
F10 / ATR / S2k
Keep you busy through the madness, no better time for it! :cool:

Deffo. Bugger all else to be it and the peroni are like throwing cakes to a bear 💪😜

Trying to pick a colour “scheme” for underneath. Tieing in the brakes, diff mounts and different brackets and stuff undeneath with all the hardware silver against the black.
 

civicglacier

RMS Regular
OP
civicglacier
Messages
518
Drives
F10 / ATR / S2k
The s2000 as been getting all the attention over this last while. So thought it only fair to give the 5 a bit of tlc too.

A cut to bring it back up to glossy and fresh and a new set of wheels on the way.

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Won’t take the eagle eyed to notice a similarity 👌👍🏻
 

civicglacier

RMS Regular
OP
civicglacier
Messages
518
Drives
F10 / ATR / S2k
Not much been going on of late.

My mate delivered the bits for the bench so outside spraying them in the good weather.

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Hoping to get scaffold planks tomorrow and then make it up. Then he’ll come and measure for the tops.

Meanwhile, I started getting stuff out of upstairs.

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So the fun begins.

Once the bench is in I can get the rest of the hubs etc split as trying to do anything without a vice is poison. Then it’ll all go for blasting.

Going to order some new tools too and have been looking at Teng sockets and ratchets and a good torque wrench to start off. Anyone who has bought anything recently or can recommend would be good 👍🏻
 

trev 1515

RMS Regular
Messages
6,242
Drives
E39 M5 Evo ix
Some work ahead of you lol. Be worth it though. If you are after teng call in and we could maybe sort what your after(y)
 

mark19

RMS Regular
Messages
3,628
Drives
golf
Not much been going on of late.

My mate delivered the bits for the bench so outside spraying them in the good weather.

View attachment 276303View attachment 276304

Hoping to get scaffold planks tomorrow and then make it up. Then he’ll come and measure for the tops.

Meanwhile, I started getting stuff out of upstairs.

View attachment 276305

So the fun begins.

Once the bench is in I can get the rest of the hubs etc split as trying to do anything without a vice is poison. Then it’ll all go for blasting.

Going to order some new tools too and have been looking at Teng sockets and ratchets and a good torque wrench to start off. Anyone who has bought anything recently or can recommend would be good 👍🏻
Used a teng socket set to take apart all full mk2 golf. Never broke or gave any problems.
Id happily buy more of their stuff along with deltec
 

civicglacier

RMS Regular
OP
civicglacier
Messages
518
Drives
F10 / ATR / S2k
Bench in and tops on. Just a few sockets left to wire in and the garage is pretty much done. Then wait for the blaster to reopen and the bits will be away for a freshen up.

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Have a full workshop manual in pdf to help build it, with torques and expanded diagrams so having the screen there makes the difference.

Also got an update on the rocker which is done.

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Bit by bit we’ll get there 💪🏻👍👌
 

BrianM

RMS Regular
Messages
582
Location
Lurgan
Drives
07 Honda S2k
Bench in and tops on. Just a few sockets left to wire in and the garage is pretty much done. Then wait for the blaster to reopen and the bits will be away for a freshen up.

View attachment 277417

View attachment 277416

Have a full workshop manual in pdf to help build it, with torques and expanded diagrams so having the screen there makes the difference.

Also got an update on the rocker which is done.

View attachment 277418

View attachment 277419

Bit by bit we’ll get there 💪🏻👍👌

That's free speed right there.

Tidy job (y)
 

civicglacier

RMS Regular
OP
civicglacier
Messages
518
Drives
F10 / ATR / S2k
Got the hubs split. Everything was completely bosed together so it was pretty annoying but we got there.

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Think I’m going to do away with the ABS so battered all the sensors out but will grind back the housings anyway. The spindle shaped pulser I won’t need if I do away with it.

Going to remover the “sir” clips and then de-bearing the hubs tomorrow evening along with de bushing all the wishbones in the press.

Got speaking with Alan the blaster again tonight and he’s going to take everything before the weekend and blast and epoxy it all silver for me next week.

This is the last of the dirty work and then we begin the build properly.

Tools are a really good job. Went for bacho in the end but the torque wrenches are still to arrive.

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While the hardware is away I’m going to finally sort the wiring. Thought I’d get away with doing it without the dash in but because I removed the wheel and column with all the wiring attached I think I’m going to need to start by getting the dash in first as the column will need mounted.

Got to get some more progress.
💪🏻👍🏻👌
 

Neil_M

RMS Regular
Messages
4,766
Great updates as always sir.

I love Bahco stuff too, my first ever tool set was a Bahco 1/4 inch ratchet set. I still have it and it's still my favourite.
 

civicglacier

RMS Regular
OP
civicglacier
Messages
518
Drives
F10 / ATR / S2k
With work being pretty mental of late I haven’t got near anything but got a bit more done this evening.

Had to go out home to use the press for the bushings and as usual,. It took longer than expected lol.

AD1E1F06-BE79-427E-9067-4327CCB16F21.jpeg


Started on the front lower arms.

Shock and compliance bushings came out no problem but then the camber busing was a different story.

The outside of the bushing was too wide to have anything to press against so had to cut a slot in the bush to get down to the flange to get it to work.

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It worked a treat and was able to get them out without having to burn anything which is what usually happens with these.

Next were the upper control arms.

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Again a bit tricky due to the size of the outer side of the bush.
Cut 2 slots and was able to get a spanner in to hold it and press the arm down rather than the bushing.

Will have to get the rest done in the coming evenings but good progress.

While I was there i saw the worst piston I’ve ever seen.

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Any ideas what caused this?, as my guess was wrong. 😜
 
Last edited:

BrianM

RMS Regular
Messages
582
Location
Lurgan
Drives
07 Honda S2k
With work being pretty mental of late I haven’t got near anything but got a bit more done this evening.

Had to go out home to use the press for the bushings and as usual,. It took longer than expected lol.

View attachment 280592

Started on the front lower arms.

Shock and compliance bushings came out no problem but then the camber busing was a different story.

The outside of the bushing was too wide to have anything to press against so had to cut a slot in the bush to get down to the flange to get it to work.

View attachment 280593

View attachment 280594
View attachment 280595

View attachment 280597

View attachment 280598

It worked a treat and was able to get them out without having to burn anything which is what usually happens with these.

Next were the upper control arms.

View attachment 280599

Again a bit tricky due to the size of the outer side of the bush.
Cut 2 slots and was able to get a spanner in to hold it and press the arm down rather than the bushing.

Will have to get the rest done in the coming evenings but good progress.

While I was there i saw the worst piston I’ve ever seen.

View attachment 280600

View attachment 280601

Any ideas what caused this?, as my guess was wrong. 😜

Looks like Carbon deposits :eek:
 
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